Q6651-60277 – Maintenance Kit 2
Les Sheppard from 1st Call 4 Service would like to sell and or install and service your HP Z6100 Designjet printer?
Error Code: 87:01
Error Code: 86:01
Error Code: 75:21:10
To Service properly the HP Z6100 Designjet 42″ or 60″ Printer this can take 4 to 5 hours, on a busy printer recommended every 12 months.
contact us for service on your HP Z6100 Designjet printer.
Read our other post on the above error codes! or this link Top 10 issues for HP Z6100 Designjet Printer!
Reason for this post is to show what you get inside box for Maintenance kit 2 and show what service work is involved in cleaning and replacing parts.
Encoder Strip – SVS Aerosol Fan assembly
- Remove left and right hand covers.
- Remove Rear Covers
- Remove Primer Valves and Primer Tubes Assembly
- Remove Service Station
- Remove Encoder Strip
- Remove Carriage Belt
- Remove Carriage Motor
- Remove Carriage Assy
- Remove Aerosol Filter Assy
- Cleaning of Tube System Path
- Cleaning of Carriage Path
- Cleaning of Media Vacuum Path
- Cleaning of Media path feed rollers
- Cleaning of various Cooling Fan vents
- Cleaning of Carriage assy during the time Carriage out of printer
- Replacing of Line sensor on carriage assy
- Replacing of Colour Sensor on Carriage Assy
- Lubricating chrome shafts and felt pads (Replace felt pads on carriage if needed)
- Fitting New Aerosol Filter Assy
- Fitting carriage assy back into printer
- Replacing Encoder Strip
- Stripping Service Station
- Cleaning Service Station
- Replacing SVS Aerosol Fan assembly
- Rebuilding Service Station
- Refitting Service Station
- Refitting Primer Valves and Primer Tubes Assembly
- Refitting Carriage Motor
- Reinstalling all covers
- Fitting new Maintenance Cartridge
- Calibrating printer
Some before and after photos of work done on HP Z6100 Designjet Printer:
Images above showing vacuum path covered with over spray of vapors of ink, vacuum holes starting to block up reducing the vacuum holding the media down away from moving carriage, vacuum feed rollers dirty reducing feed and leaving ink on back of printed media, chrome shaft dirty and dry of oil causing restricted movement of carriage, vapors of ink over encoder strip which good indicator maintenance is needed is when you start having to clean encoder strip more regular than normal due to SVS Aerosol Fan assembly Aerosol Filter and Ink Absorber not removing the vapors away from inside of the HP Z6100 Designjet printer. Another sign the aluminum plate inside back of the HP Z6100 Designjet printer, on a angle will be covered with ink!
The above images showing all areas cleaned during the service
Q6651-60081 – New Carriage Lubrication Felt Kit HP Z6100 Z6200 L25500 Designjet (This item is not in the Maintenance Kit 2)
This shows where waste ink collect in SVS Aerosol Fan assembly, this is not as bad as some HP Z6100 Designjet printer We work on, this been done just at the right time before overfilling.
This is showing a New SVS Aerosol Fan assembly which is replaced during Maintenance Kit 2 .
Underside of the Carriage assembly before cleaned.
Underside Carriage Assembly after cleaned.
Images of the Maintenance kit 2 parts
Aerosol Filter – Ink Absorber
This item can be bought from 1st Call 4 Service ebay!
1st Call 4 Service has over 25 years of experience in the sale, repair and maintenance of HP Designjet Servicing on Large Format Printers and provides a UK-wide call out serviced.
We believe that our brand knowledge, attention to detail and dedication to customer service sets us apart from other companies. Today 1st Call 4 Service have over 700 plotters under service contracts from over 600 companies making us one of the leading independent suppliers of repair servicing and maintenance contracts in the UK.
TOP 10 – repairs for the HP Designjet printers
As part of our ongoing commitment to service and support we are building a section dedicated in providing information and handy tips about repairs of HP large format printers. Please visit this section frequently as updates will be added every two weeks.
1st Call 4 Service Ltd cover Printer & Plotter Maintenance & Repair Service is available
in the following areas…
Southend on Sea